Highlights

In brief

Lipid nanoparticles engineered from biodegradable polycarbonate lipids with mannose or oligo (ethylene glycol) groups exhibit minimal immunogenicity on repeated dosing, reduced liver accumulation, and enhanced targeting of vaccine response-initiating cells.

Photo by Nappy | Unsplash

Safer packages for mRNA vaccines

8 Sep 2026

A*STAR researchers showcase the improved potency and safety of a new protective molecule for mRNA vaccines compared to commercial options.

Just as an architect’s blueprint guides builders, mRNA sequences guide our cells, instructing them on how to build proteins with exact specifications. These proteins can be identical copies of those found on infectious viruses or bacteria, and act as ‘training dummies’ for our immune system, teaching it how to effectively target the real invaders.

“mRNA vaccines have enormous potential because they provide a highly versatile platform that can be rapidly adapted to protect against emerging infectious diseases and treat cancers,” said Yi Yan Yang, a Distinguished Scientist at the A*STAR Bioprocessing Technology Institute (A*STAR BTI).

However, mRNA vaccine design can be tricky: being fragile, mRNA strands are often packaged in protective lipid nanoparticles (LNPs) that help them stay intact as they travel through the human body. But conventional LNPs can be a double-edged sword. They often contain polyethylene glycol (PEG)-lipids, which can trigger unwanted immune reactions and reduce vaccine efficacy.

As a potentially safer alternative to PEG-based LNPs, Yang and A*STAR BTI colleagues Gui Zhao, Chuan Yang, Yue Zhang and Brandon Yi Loong Seow recently developed a new class of biodegradable polycarbonate lipids with mannose and oligo (ethylene glycol) (OEG) groups, collectively called PCM lipids.

While many PEG-lipid substitutes focus on replacing PEG while preserving nanoparticle stability, Yang explained that PCM lipids were designed to do more: the OEG and mannose groups help provide a hydrophilic surface, while the mannose groups also act like ‘address labels’, directing PCM-engineered LNPs (PCM LNPs) to immune cells that kickstart immunity against pathogens.

In a recent comparison study of how various LNPs distributed themselves across different organs when injected into mice, the team found that commercial LNPs formulated from the PEG-lipid ALC-0159 (ALC LNPs) delivered mRNA to the liver, apart from the injection site and lymph nodes. In contrast, PCM LNPs showed much lower delivery to the liver; instead, they concentrated mRNA delivery at the injection site and lymph nodes, where immune responses are initiated. PCM LNPs were also much more effective at delivering mRNA into monocytes, macrophages and dendritic cells in the lymph nodes—key immune cells that help trigger and coordinate vaccine responses.

The researchers also did a head-to-head comparison of PCM LNPs and ALC LNPs when used to creating mRNA vaccines for H5N1, the virus behind avian influenza (a.k.a bird flu). They found that PCM LNPs outperformed ALC LNPs in stimulating robust immune responses in H5N1 mouse models, producing significantly higher antibody titres and proportions of immune cells able to kill infected cells.

“Furthermore, in repeated dosing studies, PCM-LNPs did not induce anti-PEG antibodies and generated only minimal and transient PCM-specific antibody responses,” explained Yang. “These results suggest that PCM-LNPs may be suitable for booster vaccinations or therapies requiring multiple administrations.”

The team is currently further optimising their PCM lipids to enhance their immune cell targeting efficiency and long-term storage stability. Beyond infectious diseases, the team also plans to apply PCM-LNPs to cancer vaccines.

“Our goal is to develop next-generation, PEG-free LNP technologies that can safely deliver mRNA repeatedly and selectively to specific cell types, thereby expanding the applications of mRNA therapeutics,” said Yang.

The A*STAR-affiliated researchers contributing to this research are from the A*STAR Bioprocessing Technology Institute (A*STAR BTI).

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References

Zhao, G., Yang, C., Zhang, Y., Seow, B.Y.L. and Yang, Y.Y. PEG immunogenicity-free LNPs targeting antigen-presenting cells enabling potent and safe H5N1 mRNA vaccination. Materials Today 98, 103389 (2026). | article

About the Researchers

Yi Yan Yang is a Distinguished Principal Scientist at the A*STAR Bioprocessing Technology Institute (A*STAR BTI) and an Adjunct Professor (Research) at the Department of Orthopaedic Surgery, National University of Singapore. Yang has over 300 publications in peer-reviewed journals and 70 primary patents granted, with three patents licensed to two spinoff companies. Her work on antimicrobial polymers was named Scientific American’s ‘Top 10 World Changing Ideas’ in 2011. In January 2016, she was elected to the American Institute for Medical and Biological Engineering (AIMBE) College of Fellows. In July 2021, she was elected to Fellow of the Academy of Engineering, Singapore. In 2022 and 2025, she was recognised as a highly cited researcher by Clarivate™. Her current research is focused on lipid nanoparticle (LNP) development for targeted mRNA delivery.
Gui Zhao is a Scientist at the A*STAR Bioprocessing Technology Institute. His research focuses on developing nanomedicine-based approaches for therapeutic delivery and immune modulation in vivo. He develops nanoparticle-based delivery systems, including polymeric nanoparticles and lipid nanoparticles (LNPs), to deliver different cargos, such as siRNA, mRNA, plasmid DNA and proteins, for applications in autoimmune diseases, cancer therapy and vaccination. These approaches enable the modulation and engineering of immune cells, tumour cells and tumour microenvironments. Currently, he is mainly working on PEG-free LNP development and LNP-based approaches for in vivo immune cell engineering.
Chuan Yang is a Principal Scientist at the A*STAR Bioprocessing Technology Institute. He has more than 70 peer-reviewed publications and holds more than 20 US patents as a primary inventor. His research focuses on nanodrug carriers, encompassing the design and preparation of biomedical polymer materials for drug, gene and siRNA delivery; the fabrication of biological hydrogels; and the development of novel antibacterial and antiviral agents. His current work centres on designing lipid-functionalised compounds as ionisable lipids for nucleic acid therapeutics or vaccines, as well as developing functional polymers to formulate PEG-free lipid nanoparticles for safe and effective mRNA delivery.
Yue Zhang is a Scientist at the A*STAR Bioprocessing Technology Institute. Her research focuses on developing nucleic acid therapeutic delivery technologies for disease treatment. She has developed delivery strategies for gene-editing and gene-activation tools, including CRISPR/Cas9 and CRISPRa, using mRNA- and plasmid DNA-based approaches to reprogram immune cells or repurpose tumour cells for the treatment of transplant rejection and cancer. Her work also explores engineering and in vivo delivery of multimeric protein therapeutics and membrane proteins for cancer therapy. Her current research focuses on developing safer and more effective LNP-enabled mRNA vaccines and therapeutics.
Brandon Seow is a Research Officer at the A*STAR Bioprocessing Technology Institute. He primarily works on the formulation of RNA-LNPs and evaluation of their RNA transfection efficiency, efficacy and toxicity both in vitro and in vivo.

This article was made for A*STAR Research by Wildtype Media Group